Coating of Steel for the Metal Processing Industry

Steel Warehousing Rack
Steel Warehousing Rack

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At Kettle Moraine Coatings, Inc. we have amassed over three decades of experience in applying premium coatings to custom products at competitive prices. In the project highlighted below, we were commissioned to coat warehousing racks for a customer in the metal processing industry. Composed of commercial quality steel, the unit measured 33.58" in length, 3" in width, and weighed 3.05 lbs. The part was prepared for coating with a thorough multi-stage washing process. Using our state-of-the-art quick color change system, we powder coated a beige hybrid using automatic guns with manual touch up to a thickness range of 0.002-0.006".

Accuracy and integrity was verified with a comprehensive adhesion testing, along with inspections for coating thickness and gloss levels. We treat 450,000 units per year for this customer, boasting a turnaround time of 1 week and shipping to locations across the United States. For further details about this warehousing rack project or more about our process expertise and available capabilities please see the table below or contact us directly.

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Steel Warehousing Rack Project Highlights

Project Name & Description
Warehousing Rack
Capabilities Applied/Processes
Washing
Electrostatic Coating
Equipment Used
Quick change system with automatic and manual guns
Part Dimensions
Length: 33.58”
Width:3”
Weight: 3.05lbs.
Coating Thickness
0.002”-0.006”
Tightest Tolerances
±.005”
Material Used
CQ Steel
Material Finish
Powdercoat - Beige
Industry for Use
Fulfillment Center
In Process Testing/Inspection Performed
Adhesion Testing
Coating Thickness + Gloss Inspection
Volume
450,000 unit per year
Delivery/Turnaround Time
1 week
Delivery Location
USA
Standards Met
Customer Specifications

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